Semiconductor Devices

ABSTRACT

A semiconductor device and a method of forming the same are provided. The semiconductor device includes a first gate-all-around (GAA) transistor over a first region of a substrate and a second GAA transistor over a second region of the substrate. The first GAA transistor includes a plurality of first channel members stacked along a first direction vertical to a top surface of the substrate and a first gate structure over the plurality of first channel members. The second GAA transistor includes a plurality of second channel members stacked along a second direction parallel to the top surface of the substrate and a second gate structure over the plurality of second channel members. The plurality of first channel members and the plurality of second channel members comprise a semiconductor material having a first crystal plane and a second crystal plane different from the first crystal plane. The first direction is normal to the first crystal plane and the second direction is normal to the second crystal plane.

BACKGROUND

The integrated circuit (IC) industry has experienced exponential growth.Technological advances in IC materials and design have producedgenerations of ICs, where each generation has smaller and more complexcircuits than the previous generation. In the course of IC evolution,functional density (i.e., the number of interconnected devices per chiparea) has generally increased while geometry size (i.e., the smallestcomponent (or line) that can be created using a fabrication process) hasdecreased. This scaling down process generally provides benefits byincreasing production efficiency and lowering associated costs.

For example, as integrated circuit (IC) technologies progress towardssmaller technology nodes, multi-gate devices have been introduced toimprove gate control by increasing gate-channel coupling, reducingoff-state current, and reducing short-channel effects (SCEs). Amulti-gate device generally refers to a device having a gate structure,or portion thereof, disposed over more than one side of a channelregion. Fin-like field effect transistors (FinFETs) and gate-all-around(GAA) transistors (both also referred to as non-planar transistors) areexamples of multi-gate devices that have become popular and promisingcandidates for high performance and low leakage applications. A FinFEThas an elevated channel wrapped by a gate on more than one side (forexample, the gate wraps a top and sidewalls of a “fin” of semiconductormaterial extending from a substrate). Compared to planar transistors,such configuration provides better control of the channel anddrastically reduces SCEs (in particular, by reducing sub-thresholdleakage (i.e., coupling between a source and a drain of the FinFET inthe “off” state)). A GAA transistor has a gate structure that canextend, partially or fully, around a channel region to provide access tothe channel region on two or more sides. The channel region of the GAAtransistor may be formed from nanowires, nanosheets, othernanostructures, and/or other suitable structures. In someimplementations, such channel region includes multiple nanowires ornanosheets that are vertically stacked or horizontally arranged. Whenvertically-stacked, the GAA transistor can be referred to as a verticalGAA (VGAA) transistor. When horizontally arranged, the GAA transistorcan be referred to as a horizontal GAA (HGAA) transistor.

BRIEF DESCRIPTION OF THE DRAWINGS

The present disclosure is best understood from the following detaileddescription when read with the accompanying figures. It is emphasizedthat, in accordance with the standard practice in the industry, variousfeatures are not drawn to scale and are used for illustration purposesonly. In fact, the dimensions of the various features may be arbitrarilyincreased or reduced for clarity of discussion.

FIG. 1 is a flow chart of a method for fabricating GAA transistorsaccording to various aspects of the present disclosure.

FIGS. 2-11, 12A, 12B, 13A, 13B, 14A, 14B, 15A, 15B, 16A, and 16B areperspective and cross-sectional views of GAA transistors on a workpieceat various fabrication stages, such as those associated with the methodof FIG. 1, according to various aspects of the present disclosure.

FIG. 17 is a diagrammatic cross-sectional view of a channel region of afirst type of GAA transistor according to various aspects of the presentdisclosure.

FIG. 18 is a diagrammatic cross-sectional view of a channel region of asecond type of GAA transistor according to various aspects of thepresent disclosure.

FIG. 19 is a diagrammatic lateral view of a third type of GAAtransistor.

FIG. 20 is a diagrammatic cross-sectional view of a third type of GAAtransistor.

DETAILED DESCRIPTION

The present disclosure relates generally to integrated circuit devices,and more particularly, to GAA transistors.

The following disclosure provides many different embodiments, orexamples, for implementing different features of the invention. Specificexamples of components and arrangements are described below to simplifythe present disclosure. These are, of course, merely examples and arenot intended to be limiting. For example, the formation of a firstfeature over or on a second feature in the description that follows mayinclude embodiments in which the first and second features are formed indirect contact, and may also include embodiments in which additionalfeatures may be formed between the first and second features, such thatthe first and second features may not be in direct contact.

In addition, the present disclosure may repeat reference numerals and/orletters in the various examples. This repetition is for the purpose ofsimplicity and clarity and does not in itself dictate a relationshipbetween the various embodiments and/or configurations discussed.Moreover, the formation of a feature on, connected to, and/or coupled toanother feature in the present disclosure that follows may includeembodiments in which the features are formed in direct contact, and mayalso include embodiments in which additional features may be formedinterposing the features, such that the features may not be in directcontact. In addition, spatially relative terms, for example, “lower,”“upper,” “horizontal,” “vertical,” “above,” “over,” “below,” “beneath,”“up,” “down,” “top,” “bottom,” etc. as well as derivatives thereof(e.g., “horizontally,” “downwardly,” “upwardly,” etc.) are used for easeof the present disclosure of one features relationship to anotherfeature. The spatially relative terms are intended to cover differentorientations of the device including the features.

Various methods for forming GAA transistors and related GAA transistorsare disclosed herein. In some embodiments, the GAA transistors disclosedhere may include N-type GAA transistors adjacent to P-type GAAtransistors. These arrangements may be implemented in a variety ofdevices, including, for example, invertors, NAND logic gates, NOR logicgates, and oscillators. The present disclosure contemplates that one ofordinary skill may recognize other integrated circuit devices that canbenefit from the GAA transistor formation methods and/or GAA transistorsdescribed herein.

FIG. 1 is a flow chart of a method 10 for fabricating GAA transistors.Method 10 will be described in conjunction with the diagrammaticperspective views and cross-sectional views shown in FIGS. 2-11, 12A,12B, 13A, 13B, 14A, 14B, 15A, 15B, 16A, and 16B. Additional steps can beprovided before, during, and after method 10, and some of the stepsdescribed can be moved, replaced, or eliminated for additionalembodiments of method 10.

Reference is made to FIG. 1 and FIG. 2. Method 10 of the presentdisclosure starts with block 12 where a workpiece 100 is provided. Theworkpiece 100 includes an alternating series of first semiconductorlayers 104 and second semiconductor layers 106 over a first region 1000and a second region 2000 of a substrate 102. In some embodiments, thesubstrate 102 may be a semiconductor substrate, including, for example,silicon. Alternatively or additionally, substrate 102 includes anotherelementary semiconductor, such as germanium; a compound semiconductor,such as silicon carbide, gallium arsenide, gallium phosphide, indiumphosphide, indium arsenide, and/or indium antimonide; an alloysemiconductor, such as silicon germanium (SiGe), GaAsP, AlInAs, AlGaAs,GaInAs, GaInP, and/or GaInAsP; or combinations thereof. Alternatively,substrate 102 is a semiconductor-on-insulator substrate, such as asilicon-on-insulator (SOI) substrate, a silicon germanium-on-insulator(SGOI) substrate, or a germanium-on-insulator (GOI) substrate.Semiconductor-on-insulator substrates can be fabricated using separationby implantation of oxygen (SIMOX), wafer bonding, and/or other suitablemethods. p-type dopants and n-type dopants. In one embodiment, thesubstrate 102 consists of silicon or a silicon top surface and thesilicon substrate or the silicon top surface has a (100) crystal planewith a normal direction parallel to the Z-direction. As will bedescribed below, when channels are formed in the first region 1000 andthe second region 2000, the channels have channel lengths along thecrystal direction [110] parallel to the Y-direction.

In some embodiments, each of the first semiconductor layers 104comprises silicon and germanium. In some instances, each of the firstsemiconductor layers 104 consists essentially of silicon and germanium.In these embodiments, each of the second semiconductor layers 106comprises silicon. In some instances, each of the second semiconductorlayers 106 consists essentially of silicon. In some implementations, thefirst semiconductor layers 104 and the second semiconductor layers 106may be formed or deposited using an epitaxy process. The epitaxy processmay include vapor-phase epitaxy (VPE), molecular beam epitaxy (MBE),other suitable epitaxy processes, or combinations thereof. In someembodiments, between 2 and 20 first semiconductor layers 104 and between2 and 20 second semiconductor layers 106 may be formed at block 12. Inone embodiment, the alternating series of first semiconductor layers 104and the second semiconductor layers 106 starts with one of the firstsemiconductor layers 104 on the substrate 102. In some instances,because the alternating series of first semiconductor layers 104 andsecond semiconductor layers 106 are formed one after another on thesubstrate 102, they share the same crystal plane (100) parallel to theZ-direction.

In some embodiments, the workpiece 100 may include one or more hard masklayers deposited over the alternating series of first semiconductorlayers 104 and the second semiconductor layers 106 for operations atblock 14. In some implementations represented in FIG. 2, the workpiece100 includes a first hard mask layer 108 and a second hard mask layer110. In some embodiments, the first hard mask layer 108 includes siliconnitride, silicon carbide, silicon oxycarbide, and silicon oxynitride andthe second hard mask layer 110 may include silicon oxide.

Reference is now made to FIGS. 1 and 3. The method 10 proceeds to block14 where a portion of the alternating series of first semiconductorlayers 104 and second semiconductor layers 106 is removed in the secondregion 2000 of the workpiece 100. In some implementations, the removalis carried out using a dry etching process (for example, a reactive ionetching (RIE) process), a wet etching process, other suitable etchingprocess, or combinations thereof. For example, a photoresist layer maybe deposited over the second hard mask layer 110 for patterning of theunderlying first and second hard mask layers 108 and 110, and thepatterned first and second hard mask layers 108 and 110 are used as maskfor selective removal of the alternating series of first semiconductorlayers 104 and second semiconductor layers 106 in the second region2000. In some embodiments, the removal is performed using a dry etchingprocess that is anisotropic (directional) and easy to control by etchingtime. In one embodiment represented in FIG. 3, the removal is timed suchthat one bottom first semiconductor layer 104B is left on the substrate102 in the second region 2000. In another embodiment, the entirety ofthe alternating series of first semiconductor layers 104 and the secondsemiconductor layers 106 is removed from the second region 2000 and abottom first semiconductor layer 104B is deposited anew on the substrate102 in the second region 2000. Therefore, for purposes of the presentdisclosure, the bottom first semiconductor layer 104B may be the bottomfirst semiconductor layer 104B left on the substrate 102 or a newlydeposited bottom first semiconductor layer 104B after the alternatingseries of first semiconductor layers 104 and second semiconductor layers106 are removed from the second region 2000.

Reference is now made to FIGS. 1 and 4. The method 10 proceeds to block16 where an epitaxial semiconductor layer 112 is formed in the secondregion 2000. In some embodiments, the epitaxial semiconductor layer 112may be deposited using vapor-phase epitaxy (VPE), molecular beam epitaxy(MBE), other suitable epitaxy processes, or combinations thereof. Insome implementations, after the epitaxial semiconductor layer 112 isdeposited, a planarizing process, such as grinding or chemicalmechanical polishing (CMP), may be performed to provide a planar topsurface of the workpiece 100. In some embodiments, the epitaxialsemiconductor layer 112 may include silicon. In some instances, theepitaxial semiconductor layer 112 may consists essentially of silicon.

Referring now to FIGS. 1, 5 and 6, the method 10 proceeds to block 18where the workpiece 100 is recessed to form a first fin 1100 in thefirst region 1000 and a plurality of second fins 1200 in the secondregion 2000, along with trenches between these fins. The plurality ofsecond fins 1200 may include 2 to 50 second fins. In some embodiments,at block 18, a third hard mask layer 114 and a fourth hard mask layer116 are formed on the planarized top surface of the workpiece 100,including over the alternating series of first semiconductor layers 104and second semiconductor layers 106 in the first region 1000 and theepitaxial semiconductor layer 112 in the second region 2000. In someembodiments, the third hard mask layer 114 includes silicon nitride,silicon carbide, silicon oxycarbide, and silicon oxynitride and thefourth hard mask layer 116 may include silicon oxide. A photoresist isthen deposited over the fourth hard mask layer 116. The photoresistlayer, the third hard mask layer 114 and the fourth hard mask layer 116are then patterned to serve as a patterned mask for recessing theworkpiece 100. In some embodiments, the workpiece 100 is recessed toform one first fin 1100 in the first region 1000 and two second fins1200 in the second region 2000. In some embodiments represented in FIG.6, at block 18, not only the alternating layers of first semiconductorlayers 104 and second semiconductor layers 106 and the epitaxialsemiconductor layer 112 are recessed, the substrate 102 below thealternating series of semiconductor layers in the first region 1000 andbelow the bottom first semiconductor layer 104B in the second region2000.

Reference is now made to FIGS. 1 and 7. The method 10 proceeds to block20 where isolation features 118 are formed. In some implementations,trenches formed at block 18 are filled with insulator material to formthe isolation features. Isolation features 118 may include siliconoxide, silicon nitride, silicon oxynitride, other suitable isolationmaterial (for example, including silicon, oxygen, nitrogen, carbon, orother suitable isolation constituent), or combinations thereof. Theisolation features 118 shown in FIG. 7 may be referred to as shallowtrench isolation (STI) features. In some implementations, isolationfeatures 118 are formed by filling the trench (formed at block 18) withinsulator material (for example, using a chemical vapor depositionprocess or a spin-on glass process). In some embodiments, isolationmaterial filled in the trenches may be etched back using suitableetchant and etching processes.

Referring now to FIGS. 1 and 8, the method 10 proceeds to block 22 wherea first dummy gate stack 120A is deposited over a first channel region1002A of the first fin 1100 and a second dummy gate stack 120B isdeposited over a second channel region 1002B of the plurality of secondfins 1200. The first dummy gate stack 120A and the second dummy gatestack 120B may include a multi-layer structure. In the embodimentsrepresented in FIG. 8, the first dummy gate stack 120A includes a dummygate dielectric layer 122A and a dummy gate electrode layer 124A; andthe second dummy gate stack 120B includes a dummy gate dielectric layer122B and a dummy gate electrode layer 124B. A fifth hard mask layer 126and a sixth hard mask layer 127 may be deposited over the first andsecond dummy gate stacks 120A and 120B to for protection thereof andsubsequent patterning. In some implementations, the dummy gatedielectric layers 122A and 122B may include silicon oxide or othersuitable dielectric material. The dummy gate electrode layers 124A and124B may include polysilicon. In some embodiments, the fifth hard masklayer 126 includes silicon nitride, silicon carbide, silicon oxycarbide,and silicon oxynitride and the sixth hard mask layer 127 may includesilicon oxide. The first and second dummy gate stacks 120A and 120B maybe formed by deposition processes, lithography processes, etchingprocesses, other suitable processes, or combinations thereof. Forexample, one or more deposition processes may be performed to form adummy gate dielectric layer over the first fin 1100 and the plurality ofsecond fins 1200 in their respective first and second channel regions1002A and 1002B. A deposition process is then performed to form thefirst and second dummy gate electrode layers over the first and seconddummy gate dielectric layers. The deposition processes include CVD,physical vapor deposition (PVD), atomic layer deposition (ALD), highdensity plasma CVD (HDPCVD), metal organic CVD (MOCVD), remote plasmaCVD (RPCVD), plasma enhanced CVD (PECVD), low-pressure CVD (LPCVD),atomic layer CVD (ALCVD), atmospheric pressure CVD (APCVD), plating,other suitable methods, or combinations thereof. A lithographypatterning and etching process is then performed to pattern the dummygate dielectric layers and a dummy gate electrode layers to form thefirst dummy gate stack 120A and the second dummy gate stack 120B. Thelithography patterning processes include resist coating (for example,spin-on coating), soft baking, mask aligning, exposure, post-exposurebaking, developing the resist, rinsing, drying (for example, hardbaking), other suitable processes, or combinations thereof.Alternatively, the lithography exposing process is assisted,implemented, or replaced by other methods, such as maskless lithography,electron-beam writing, or ion-beam writing. In yet another alternative,the lithography patterning process implements nano-imprint technology.The etching processes include dry etching processes, wet etchingprocesses, other etching methods, or combinations thereof.

Reference is now made to FIGS. 1 and 9. The method 10 proceeds to block24 where gate spacers 128 are formed over sidewalls of the first dummygate stack 120A and the second dummy gate stack 120B. The gate spacers128 are formed by any suitable process and include a dielectricmaterial. The dielectric material can include silicon, oxygen, carbon,nitrogen, other suitable material, or combinations thereof (for example,silicon oxide, silicon nitride, silicon oxynitride, or silicon carbide).For example, in the depicted embodiment, a dielectric layer includingsilicon and nitrogen, such as a silicon nitride layer, can be depositedover workpiece 100 and subsequently anisotropically etched to form gatespacers 128. In some implementations, gate spacers 128 include amulti-layer structure, such as a first dielectric layer that includessilicon nitride and a second dielectric layer that includes siliconoxide. In some implementations, more than one set of spacers, such asseal spacers, offset spacers, sacrificial spacers, dummy spacers, and/ormain spacers, are formed adjacent to the dummy gate stacks 120A and120B. In such implementations, the various sets of spacers can includematerials having different etch rates. For example, a first dielectriclayer including silicon and oxygen (for example, silicon oxide) can bedeposited over workpiece 100 and subsequently anisotropically etched toform a first spacer set adjacent to the gate stacks, and a seconddielectric layer including silicon and nitrogen (for example, siliconnitride) can be deposited over workpiece 100 and subsequentlyanisotropically etched to form a second spacer set adjacent to the firstspacer set.

Referring now to FIGS. 1 and 9, the method 10 proceeds to block 26 whereportions of the first and second fins in their respective source/drainregions are removed using the gate spacers 128 as an etch mask. In someembodiments, because the type of the transistor is determined not bydopant types in the first channel region 1002A region but by dopanttypes in the source/drain regions, the portions of the first fin 1100and the plurality of second fins 1200 outside the first channel region1002A and the second channel region 1002B are substantially orcompletely removed such that source/drain features can be regrownepitaxially anew with dopants in a later step. The selective removal ofthe first fin 1100 and the plurality of second fins 1200 is achieved byetching using the gate spacers 128 as an etch mask. The etchingprocesses that may be used at block 26 include dry etching processes,wet etching processes, other etching methods, or combinations thereof.

Reference is now made to FIGS. 1 and 10. The method 10 proceeds to block28 where first inner spacers 130A are formed on both ends of each of thefirst semiconductor layers 104 in the first region 1000 and second innerspacers 130B are formed on both ends of the bottom first semiconductorlayer 104B in the second region 2000. In the embodiments represented inFIG. 10, because the second inner spacers 130B are only formed on bothends of the bottom first semiconductor layer 104B, the topmost secondinner spacers 130B in the second region 2000 is positioned lower thetopmost first inner spacers 130A in the first region 1000. In someembodiments, the first and second inner spacers 130A and 130B may beformed in a self-aligned manner. For example, when the firstsemiconductor layers 104 are formed of silicon germanium (SiGe), thefirst semiconductor layers 104 (or 104B for the second region 2000) maybe exposed to water and a low oxidation temperature (lower than thetemperature required to oxidize silicon) to form SiGe Oxide. The innerspacers may prevent source/drain features from being etched in the gatereplacement process at block 32. Alternatively, the inner spacers may beformed of low-K dielectric to lower parasitic capacitance.

Reference is now made to FIGS. 1 and 11. The method 10 proceeds to block30 where first source/drain features 140A are formed in the first region1000 and second source/drain features 140B are formed in the secondregion 2000. In some embodiments, an N-doped semiconductor material isepitaxially grown in the first source/drain regions 1004A in the firstregion 1000 to form the first source/drain features 140A after theportion of the first fin 1100 in the first source/drain region 1004A issubstantially removed. Similarly, a P-doped semiconductor material isepitaxially grown in the second source/drain regions 1004B in the secondregion 2000 to form the second source/drain features 140B after theportion of the plurality of second fins 1200 in the second source/drainregion 1004B is substantially removed. In alternative embodiments, thefin structures in the source/drain regions 1004A and 1004B are notcompletely removed and the N-doped and P-doped semiconductor materialsare epitaxially grown over the fin structures to wrap around the finstructures. An epitaxy process can implement CVD deposition techniques(for example, vapor-phase epitaxy (VPE), ultra-high vacuum CVD(UHV-CVD), LPCVD, and/or PECVD), molecular beam epitaxy, other suitableSEG processes, or combinations thereof. The epitaxy process can usegaseous and/or liquid precursors, which interact with the composition offin structures, such as the first fin 1100 and the plurality of secondfins 1200. In some implementations, the N-doped semiconductor materialmay be epitaxially grown silicon doped in-site or by implantation withone or more N-type dopants, such as phosphorous, arsenic, other N-typedopant, or combinations thereof and the P-doped semiconductor materialmay be epitaxially grown silicon germanium doped in-site or byimplantation with one or more P-type dopants, such as boron, gallium,other P-type dopant, or combinations thereof. In one embodiment, theN-doped semiconductor material is silicon doped in-situ with phosphorousand the P-doped semiconductor material is silicon germanium dopedin-site with boron.

FIGS. 12A, 12B, 13A, 13B, 14A, 14B, 15A, 15B, 16A, and 16B will bereferred in the following description of the embodiments of the presentdisclosure. Each of FIGS. 12B, 13B, 14B, 15B, and 16B illustratecross-sectional views across sections A-A′ and B-B′ along the Ydirection. In some of these figures, sections A-A′ and B-B′ may not beillustrated for clarity of illustration.

Reference is now made to FIGS. 12A and 12B. While not illustrated as aseparate block in the method 10 shown in FIG. 1, a dielectric layer 134is formed over the first and second source/drain features 140A and 140B.In some implementations, the dielectric layer 134 may be referred to asan interlevel dielectric (ILD, or interlayer dielectric) layer 120. Insome implementations, ILD layer 134 is a portion of a multilayerinterconnect (MLI) feature that electrically couples various devices(for example, transistors, resistors, capacitors, and/or inductors)and/or components (for example, gate structures and/or source/drainfeatures) of devices to be formed on the workpiece 100, such that thevarious devices and/or components can operate as specified by designrequirements of the devices on the workpiece 100. ILD layer 134 includesa dielectric material including, for example, silicon oxide, siliconnitride, silicon oxynitride, TEOS formed oxide, PSG, BPSG, low-kdielectric material, other suitable dielectric material, or combinationsthereof. Exemplary low-k dielectric materials include FSG, carbon dopedsilicon oxide, Black Diamond® (Applied Materials of Santa Clara,Calif.), Xerogel, Aerogel, amorphous fluorinated carbon, Parylene, BCB,SILK (Dow Chemical, Midland, Mich.), polyimide, other low-k dielectricmaterial, or combinations thereof. In some implementations, ILD layer134 may have a multilayer structure having multiple dielectricmaterials. In some implementations, a contact etch stop layer (CESL) 132is disposed between ILD layer 134, on the one hand, and fin structures(the first fin 1100 and the plurality of second fins 1200) and/or firstand second source/drain features 140A and 140B, on the other. The CESL132 includes a material different than ILD layer 134, such as adielectric material that is different than the dielectric material ofILD layer 134. In the depicted embodiment, where ILD layer 134 includesa low-k dielectric material, the CESL 132 includes silicon and nitrogen(for example, silicon nitride or silicon oxynitride). ILD layer 134 andthe CESL 132 may be formed over the workpiece 100, for example, by adeposition process (such as CVD, PVD, ALD, HDPCVD, MOCVD, RPCVD, PECVD,LPCVD, ALCVD, APCVD, plating, other suitable methods, or combinationsthereof). In some implementations, ILD layer 134 and the CESL 132 may beformed by a flowable CVD (FCVD) process that includes, for example,depositing a flowable material (such as a liquid compound) over theworkpiece 100 and converting the flowable material to a solid materialby a suitable technique, such as thermal annealing and/or ultravioletradiation treating. Subsequent to the deposition of ILD layer 134 and/orthe CESL 132, a CMP process and/or other planarization process isperformed, such that a top portion of dummy gate electrode layer 124Aand 124B is reached (exposed). In the depicted embodiment, top surfacesof dummy gate electrode layers 124A and 124B are substantially planarwith a top surface of ILD layer 134.

Referring now to FIGS. 1, 13A, 13B, 14A, 14B, 15A, and 15B, the method10 proceeds to block 32 where a gate replacement process is performed toreplace the first dummy gate stack 120A and the second dummy gate stack120B with first gate stack 150A and the second gate stack 150B,respectively. In some embodiments, as shown in FIGS. 13A and 13B, thefirst dummy gate stack 120A and the second dummy gate stack 120B arefirst removed by selective etching to expose the first and secondchannel regions 1002A and 1002B. Then, as shown in FIGS. 14A and 14B,the first semiconductor layers 104 and the bottom first semiconductorlayer 104B are then removed by a dry etching process, a wet etching,other suitable etching process, or a combination thereof. After thefirst semiconductor layers 104 and the bottom first semiconductor layer104B are removed, the remaining second semiconductor layers 106 and theepitaxial semiconductor layer 112 in the plurality of second fins 1200are left in place substantially unetched to serve as the channels (orchannel members) for the GAA transistors in the first and second regions1000 and 2000. An interfacial layer 136 is then formed over the firstchannel region 1002A and the second channel region 1002B. A high-Kdielectric 138 is formed over the interfacial layer 136. The interfaciallayer 136 may enhance the bonding of high-K dielectric 138 to the secondsemiconductor layers 106 and the epitaxial semiconductor layer 112. Insome implementations, the interfacial layer 136 may include siliconoxide and the high-K dielectric 138 may include a high-k dielectricmaterial (and thus may be referred to as a high-k dielectric layer),such as hafnium dioxide (HfO₂), HfSiO, HfSiON, HffaO, HfTiO, HfZrO,zirconium oxide, aluminum oxide, hafnium dioxide-alumina (HfO₂—Al₂O₃)alloy, other suitable high-k dielectric material, or combinationsthereof. High-k dielectric material generally refers to dielectricmaterials having a high dielectric constant, for example, greater thanthat of silicon oxide (k≈3.9). The high-K dielectric 138 may be formedusing, for example, an ALD process to conformally deposits gatedielectric material over the first and second channel regions 1002A and1002B, such that high-K dielectric 138 has a substantially uniformthickness. Alternatively, the high-K dielectric 138 is formed usinganother suitable deposition process, such as CVD, PVD, HDPCVD, MOCVD,RPCVD, PECVD, LPCVD, ALCVD, APCVD, spin coating, plating, otherdeposition process, or combinations thereof. In some instances, theinterfacial layer 136 and the high-K dielectric 138 may be referredcollectively as a gate dielectric layer.

After the gate dielectric layer is formed, a first gate stack 150A isformed in the first region 1000 and the second gate stack 150B is formedin the second region 2000. The first and second gate stacks 150A and150B may be deposited in the first and second channel regions 1002A and1002B, respectively to wrap around the gate dielectric layers andchannels (or channel members) therein. The first and second gate stacks150A and 150B may include multiple layers, such as a capping layer, oneor more work function layers, a glue layer, and a metal fill layer. Thecapping layer may be deposited using, for example, an ALD process. Insome implementations, the capping layer may have a total thickness ofabout 5 Å to about 25 Å and may include a material that prevents oreliminates diffusion and/or reaction of constituents between gatedielectric layer and other layers of first and second gate stacks 150Aand 150B (in particular, gate layers including metal). In someimplementation, the capping layer includes a metal and nitrogen, such astitanium nitride (TiN), tantalum nitride (TaN), tungsten nitride (W₂N),titanium silicon nitride (TiSiN), tantalum silicon nitride (TaSiN), orcombinations thereof. For example, in the depicted embodiment, thecapping layer includes titanium and nitrogen (for example, TiN).Alternatively, the capping layer may be formed using another suitabledeposition process, such as CVD, PVD, HDPCVD, MOCVD, RPCVD, PECVD,LPCVD, ALCVD, APCVD, spin coating, plating, other deposition process, orcombinations thereof. In some embodiments, one or more N-type workfunction layers may be formed over the capping layer in the first region1000 and one or more P-type work function layers may be formed over thecapping layer in the second region 2000. In some implementations, thethicknesses of the work function layers may be increased or reduced toadjust for different threshold voltages of design.

The one or more P-type work function layers may include any suitablep-type work function material, such as TiN, TaN, Ru, Mo, Al, WN, ZrSi₂,MoSi₂, TaSi₂, NiSi₂, WN, other p-type work function material, orcombinations thereof. In the depicted embodiment, the one or more P-typework function layers include titanium and nitrogen, such as TiN. The oneor more P-type work function layers may be formed using a suitabledeposition process, such as ALD, CVD, PVD, HDPCVD, MOCVD, RPCVD, PECVD,LPCVD, ALCVD, APCVD, spin coating, plating, other deposition process, orcombinations thereof. In one embodiment, the one or more P-type workfunction layers are formed using ALD such that the formed one or moreP-type work functional layers are conformal.

In some implementations, the one or more N-type work function layers mayinclude any suitable n-type work function material, such as Ti, Al, Ag,Mn, Zr, TiAl, TiAlC, TaC, TaCN, TaSiN, TaAl, TaAlC, TiAlN, other n-typework function material, or combinations thereof. In the depictedembodiment, the one or more N-type work function layers include titaniumand aluminum, such as TaAlC, TaAl, TiAlC, TiAl, TaSiAl, TiSiAl, TaAlN,or TiAlN. In some implementations, the one or more N-type work functionlayers are formed using a suitable deposition process, such as ALD, CVD,PVD, HDPCVD, MOCVD, RPCVD, PECVD, LPCVD, ALCVD, APCVD, spin coating,plating, other deposition process, or combinations thereof. In oneembodiment, the one or more N-type work function layers are formed usingALD such that the formed one or more N-type work functional layers areconformal.

A metal fill (or bulk) layer may be formed over the N-type/P-type workfunction layer(s). The metal fill layer may include a suitableconductive material, such as Al, W, and/or Cu. In one embodiment, themetal fill layer includes W. In some alternative implementations, themetal fill layer may additionally or collectively include other metals,metal oxides, metal nitrides, other suitable materials, or combinationsthereof. The metal fill layer may be formed using a suitable depositionprocess, such as ALD, CVD, PVD, HDPCVD, MOCVD, RPCVD, PECVD, LPCVD,ALCVD, APCVD, spin coating, plating, other deposition process, orcombinations thereof. In one embodiment, the metal fill layer is formedusing an ALD process such that the formed metal fill layer may besubstantially conformal.

In some embodiments, a glue layer may be formed between theP-type/N-type work function layer(s) and the metal fill layer. In theseembodiments, the glue layer includes a material that promotes adhesionbetween adjacent layers, such as N-type/P-type work function layers andsubsequently formed layers of the first and second gate stacks 150A and150B, such as the metal fill layer. In some instances, the glue layermay include metal (for example, W, Al, Ta, Ti, Ni, Cu, Co, othersuitable metal, or combinations thereof), metal oxides, metal nitrides,or combinations thereof. In one embodiment, the glue layer includestitanium and nitrogen, such as TiN. The glue layer may be formed using asuitable deposition process, such as ALD, CVD, PVD, HDPCVD, MOCVD,RPCVD, PECVD, LPCVD, ALCVD, APCVD, spin coating, plating, otherdeposition process, or combinations thereof. In one embodiment, an ALDprocess may be used to conformally deposits glue layer on theN-type/P-type work function layer(s).

In some further embodiments, a blocking layer may be optionally formedbefore forming the metal fill layer, such that metal fill layer isdisposed on the blocking layer. The blocking layer includes a materialthat blocks and/or reduces diffusion between gate stack layers, such asmetal fill layer and N-type work function layer and/or P-type workfunction layer. In one embodiment, the blocking layer includes titaniumand nitrogen, such as TiN. The blocking layer may be formed using an ALDprocess.

Upon deposition of layers of the first and second gate stacks 150A and150B, a planarization process may be performed to remove excess gatestack materials from the top surface of the workpiece 100. For example,a CMP process is performed until a top surface of ILD layer 134 isreached (exposed). In the embodiments represented in FIGS. 16A and 16B,top surfaces of the first and second gate stacks 150A and 150B aresubstantially planar with a top surface of ILD layer 134 after the CMPprocess.

Referring now to FIGS. 1, 16A and 16B, the method 10 proceeds to block34 where further processes are performed in the first region 1000 andthe second region 2000 to complete the fabrication of the GAAtransistors 1110 and 2220. For example, various contacts, such assource/drain contacts and gate contacts, can be formed to facilitateoperation of GAA transistors. In some implementations, one or more ILDlayers, similar to ILD layer 134, can be formed over the workpiece 100(in particular, over ILD layer 134 and the first and second gate stacks150A and 150B). Contacts can then be formed in ILD layer 134 and/or ILDlayers disposed over ILD layer 134. In the embodiments represented inFIGS. 16A and 16B, source/drain contacts 160 are respectivelyelectrically coupled with source/drain features 140A and 140B. Contacts,such as source/drain contacts 160 and gate contacts, include aconductive material, such as metal. The metal includes aluminum,aluminum alloy (such as aluminum/silicon/copper alloy), copper, copperalloy, titanium, titanium nitride, tantalum, tantalum nitride, tungsten,polysilicon, metal silicide, other suitable metals, or combinationsthereof. In some embodiment, a metal silicide layer may be formed overthe source/drain features 140A and 140B to reduce contact resistancebetween the source/drain features 140A and 140B, on the one hand, andthe source/drain contacts 160, on the other. Such metal silicide mayinclude nickel silicide, cobalt silicide, tungsten silicide, tantalumsilicide, titanium silicide, platinum silicide, erbium silicide,palladium silicide, or combinations thereof. In some implementations,ILD layers disposed over ILD layer 134 and the contacts are a portion ofan MLI feature disposed over substrate 102, as described above. The MLIfeature can include a combination of metal layers and ILD layersconfigured to form vertical interconnect features, such as contactsand/or vias, and/or horizontal interconnect features, such as lines. Thevarious conductive features include materials similar to the contacts.In some implementations, a damascene process and/or dual damasceneprocess is used to form the MLI feature. In addition, as shown in FIG.16B, the channel members in the first gate stack 150A are at leastpartially interleaved by the first inner spacer 130A while the channelmembers in the second gate stack 150B are spaced apart from thesubstrate 102 by the second inner spacer 130B.

At this point, an N-type GAA transistor 1110 including the first gatestack 150A is disposed in the first region 1000 and a P-type GAAtransistor 2220 including the second gate stack 150B is disposed in thesecond region 2000. FIGS. 17 and 18 illustrate cross-sectional views ofthe first and second channel regions 1002A and 1002B, respectively,viewed along the X-direction in FIG. 16A. Referring first to FIG. 17, insome embodiments, the N-type GAA transistor 1110 includes a number N1 offirst channel members 170A in the first channel region 1002A. The numberN1 of first channel members 170A corresponds to the number of secondsemiconductor layers 106 in the alternating series of firstsemiconductor layers 104 and second semiconductor layers 106. In someembodiments, N1 is between 2 and 20. Each of the first channel members170A includes a height H1 and a width W1. In some embodiments, becauseW1 is greater than H1, the first channel members 170A take a shape of asheet and the N-type GAA transistor 1110 may be referred to as ananosheet transistor. Further, because the first channel members 170Aare vertically (along the Z direction) stacked, the N-type GAAtransistor 1110 may also be referred to as a vertical nanosheettransistor or vertically-stacked nanosheet transistor. In someimplementations, H1 is between about 2 nm and about 15 nm and W1 isbetween about 5 nm and about 50 nm. The first channel members 170A aredisposed at a first pitch P1 and P1 is between about 8 nm and 25 nm. Thefirst channel member 170A adjacent to the fin base or a top surface ofthe isolation feature 118 is spaced apart from the fin base or a topsurface of the isolation feature 118 by a first spacing S1. In someinstances, Si is between about 3 nm and about 20 nm. In someembodiments, the surface plane defined by W1 and the channel length isthe (100) crystal plane and represents the primary channel surface ofthe first channel member 170A.

Referring now to FIG. 18, in some embodiments, the P-type GAA transistor2220 includes a number N2 of second channel members 170B in the secondchannel region 1002B. The number N2 of second channel members 170Bcorresponds to the number of second fins in the plurality of second fins1200. In some embodiments, N2 is between 2 and 50. Each of the secondchannel members 170B includes a height H2 and a width W2. In someembodiments, because H2 is greater than W2, the second channel members170B take a shape of a sheet and the P-type GAA transistor 2220 may bereferred to as a nanosheet transistor. Further, because the secondchannel members 170B are horizontally (along the Y direction) arrangedor disposed, the P-type GAA transistor 2220 may also be referred to as ahorizontal nanosheet transistor. In some implementations, H2 is betweenabout 20 nm and about 100 nm and W2 is between about 2 nm and about 15nm. The second channel members 170B are disposed at a second pitch P2and P2 is between about 8 nm and 50 nm. The second channel member 170Badjacent to the fin base or a top surface of the isolation feature 118is spaced apart from the fin base or a top surface of the isolationfeature 118 by a second spacing S2. In some instances, S2 is betweenabout 3 nm and about 20 nm. In some embodiments, the plane defined by H2and the channel length is the (110) crystal plane and represents theprimary channel surface of the second channel member 170B.

In some embodiments, the total channel width for the N-type GAAtransistor 1110 may be approximately and mathematically represented bytwo times of a product of N1 and W1 ((N1×W1)×2) and the total channelwidth for the P-type GAA transistor 2220 may be approximately andmathematically represented by two times of a product of N2 and H2((N2×H2)×2). The factor of two is included in these mathematicalrepresentations because each channel member has two long (or primary)sides. In some instances, twice the product of N1 and W1 ((N1×W)×2) issubstantially equal to twice the product of N2 and H2 ((N2×H2)×2). Insome implementations, because the N-type GAA transistor 1110 and theP-type GAA transistor 2220 have the same channel length, a foot print ofthe first channel members 170A on the substrate 102 can be representedby a product of W1 and the channel length and the second foot print ofthe second channel members 170B on the substrate 102 can be representedby a product of (W2+(N2−1)×P2) and the channel length. With respect toindividual channel members, each of the first channel members 170Ashares the same channel length (i.e. channel-length-wise dimension) witheach of the second channel members 170B. In some instances, the firstfootprint is substantially equal to the second footprint. In someimplementations, because H2 is greater than W1, N1 is greater than N2.

Reference is now made to FIGS. 19 and 20. In some embodiments, besidesthe first region 1000 and the second region 2000, the workpiece 100 mayinclude a third region 3000, illustrated in FIG. 19. In someimplementations, the third region 3000 is a region for long-channelgate-all-around (GAA) transistors 3330 for analog or input/output (I/O)applications. The channel length L of these long-channel GAA transistors3330 is about 3 to about 10 times of the channel length of the N-typeGAA transistor 1110 or the P-type GAA transistor 2220, which may havesubstantially the same channel length. FIG. 19 is therefore across-sectional view of the long-channel GAA transistor 3330 along thechannel length L direction. FIG. 20 is a cross-sectional view of a thirdgate stack 150C over a third channel region 1002C of the long-channelGAA transistor 3330. As can be told from FIG. 20, because the channelmember height H3 of the horizontal nanosheet GAA transistor (see forexample, the horizontal nanosheet GAA in FIG. 18), such as thelong-channel GAA transistor 3330, is greater than its channel memberwidth W3, the channel members of a horizontal nanosheet GAA transistorsuffer less vertical (along the Z-direction) deflection than those of avertical nanosheet GAA transistor, where deflection of the channelmembers may result in failure of the transistor. It follows that ahorizontal nanosheet GAA transistor is suitable to be formed into along-channel GAA transistor, such as the long-channel GAA transistor3330. For that reason, in some embodiments, the third region 3000 mayundergo similar operations in blocks 14 and 16 of method 10 and includean epitaxial semiconductor layer (similar to the epitaxial semiconductorlayer 112), rather than an alternating series of first semiconductorlayers 104 and second semiconductor layers 106. In the embodimentsrepresented in FIG. 19, third channel members 170C of the long-channelGAA transistor 3330 have a cross-sectional view illustrated in FIG. 20.In some implementations, the long-channel GAA transistors 3330 areN-type GAA transistors and include third source/drain features 140C,which are not also N-type. In some instances, the third source/drainfeatures 140C may be epitaxially formed of silicon doped in-situ or byimplantation with an N-type dopant, such as phosphorous or arsenide. Insome implementations, the third channel members 170C in FIG. 20 have aprimary channel surface on the (110) crystal plane. Although electronmobility on the (110) crystal plane is smaller than that on the (100)crystal plane, it is sufficient for analog or input/output (I/O)applications. The third channel members 170C have a width W3, a heightH3 and a pitch P3. In some instances, W3, H3 and P3 are substantiallyequal to W2, H2 and P2. In some embodiments, the number N3 of the thirdchannel members 170C may be substantially similar to the number N2.

The present disclosure provides several advantages. Electron mobility onthe (100) crystal plane is greater than that on the (110) crystal plane,while hole mobility on the (110) crystal plane is greater than that onthe (100) crystal plane. By having the primary channel surface on the(100) crystal plane, the first channel members 170A has increasedcarrier (electrons, for N-type transistors) mobility of the N-type GAAtransistor 1110 in the first region. Similarly, by having the primarychannel surface on the (110) crystal plane, the second channel members170B has increased carrier (protons, for P-type transistors) mobility ofthe P-type GAA transistor 2220 in the second region 2000. In addition,the N-type GAA transistor 1110 and the P-type GAA transistor 2220 mayinclude substantially the same footprint while the total channel surfacearea of the N-type GAA transistor 1110 is substantially equal to thetotal channel surface area of the P-type GAA transistor 2220. Thesubstantial similar footprints and channel surface areas aid modulationand design of devices that include both N-type and P-type GAAtransistors.

The present disclosure provides for many different embodiments. In oneembodiment, a semiconductor device is provided. The semiconductor deviceincludes a first gate-all-around (GAA) transistor over a first region ofa substrate and a second GAA transistor over a second region of thesubstrate. The first GAA transistor includes a plurality of firstchannel members stacked along a first direction vertical to a topsurface of the substrate, a first gate structure over the plurality offirst channel members, and two first source/drain (S/D) featuressandwiching the plurality of first channel members. The second GAAtransistor includes a plurality of second channel members stacked alonga second direction parallel to the top surface of the substrate; asecond gate structure over the plurality of second channel members, andtwo second S/D features sandwiching the plurality of second channelmembers. The plurality of first channel members and the plurality ofsecond channel members include a semiconductor material having a firstcrystal plane and a second crystal plane different from the firstcrystal plane. The first direction is normal to the first crystal planeand the second direction is normal to the second crystal plane.

In some embodiments, the first GAA transistor is N-type and the secondGAA transistor is P-type. In some implementations, the first crystalplane is a (100) plane and the second crystal plane is a (110) plane. Insome instances, each of the plurality of first channel members has afirst width parallel to the top surface of the substrate and a firstheight vertical to the top surface of the substrate and each of theplurality of second channel members has a second width parallel to thetop surface of the substrate and a second height vertical to the topsurface of the substrate. In those instances, the first width is greaterthan the first height and the second width is smaller than the secondheight. In some embodiments, the two first S/D features include siliconand an N-type dopant and the two second S/D features include silicongermanium and a P-type dopant. In some implementations, thesemiconductor material comprises silicon. In some embodiments, theplurality of first channel members is interleaved by a plurality offirst inner spacer features and the plurality of second channel membersis separated from the substrate by a plurality of second inner spacerfeatures. A topmost first inner spacer feature of the plurality of firstinner spacer features is farther away from the substrate than a topmostsecond inner spacer feature of the plurality of second inner spacerfeatures. In some implementations, a channel length of the plurality offirst channel members and a channel length of the plurality of secondchannel members are substantially the same.

In another embodiment, a semiconductor device is provided. Thesemiconductor device includes a first gate-all-around (GAA) transistorover a first region of a substrate and a second GAA transistor over asecond region of the substrate. The first GAA transistor includes aplurality of first channel members stacked along a first directionvertical to a top surface of the substrate, and a N-type source/drain(S/D) feature. The second GAA transistor includes a plurality of secondchannel members stacked along a second direction parallel to the topsurface of the substrate and a P-type S/D feature. The plurality offirst channel members and the plurality of second channel membersinclude silicon having a first crystal plane and a second crystal planedifferent from the first crystal plane. The first direction is normal tothe first crystal plane and the second direction is normal to the secondcrystal plane.

In some embodiments, the first crystal plane is a (100) plane and thesecond crystal plane is a (110) plane. In some implementations, thefirst GAA transistor has a first footprint on the substrate and thesecond GAA transistor has a second footprint on the substrate and thefirst footprint is substantially identical to the second footprint. Insome instances, a first total channel width of the first GAA transistoris substantially identical to a second total channel width of the secondGAA transistor. In some embodiments, the plurality of first channelmembers includes a first number (Ni) of first channel members and theplurality of second channel members includes a second number (N2) ofsecond channel members. In some instances, the first number (N1) isgreater than the second number (N2). In some embodiments, each of theplurality of first channel members has a first width (W1) parallel tothe top surface of the substrate and a first height (H1) vertical to thetop surface of the substrate and each of the plurality of second channelmembers has a second width (W2) parallel to the top surface of thesubstrate and a second height (H2) vertical to the top surface of thesubstrate. In those embodiments, the first width (W1) is greater thanthe first height (H1) and the second width (W2) is smaller than thesecond height (H2). In some implementations, a first total channel widthof the first GAA transistor includes two times of a product of the firstnumber and the first width ((N1×W1)×2) and a second total channel widthof the second GAA transistor includes two times of a product of thesecond number and the second height ((N2×H2)×2). The first total channelwidth is substantially equal to the second total channel width. In someimplementations, the semiconductor device further includes a third GAAtransistor over a third region of the substrate. The third GAAtransistor includes a plurality of third channel members stacked alongthe second direction parallel to the top surface of the substrate, and aS/D feature. In those implementations, the S/D feature is N-type, thefirst GAA transistor has a first channel length, the second GAAtransistor has a second channel length and the third GAA transistor hasa third channel length. In those embodiments, the first channel lengthis substantially identical to the second channel length, and the thirdchannel length is greater than the first channel length. In someinstances, the first GAA transistor is an input/output (I/O) GAAtransistor.

In yet another embodiment, a method is provided. The method includesproviding a workpiece including an alternating series of firstsemiconductor layers and second semiconductor layers over a first regionand a second region of a substrate; removing a portion of thealternating series of first and second semiconductor layers over thesecond region of the workpiece; forming an epitaxial semiconductor layerin the second region; recessing the workpiece to form a first fin in thefirst region and a plurality of second fins in the second region;forming a first dummy gate stack over a first channel region of thefirst fin and a second dummy gate stack over a second channel region ofthe plurality of second fins; forming a gate spacer over sidewalls ofthe first and second dummy gate stacks; recessing the first fin and theplurality of second fins to leave a portion of the first fin under thefirst dummy gate stack and a portion of the plurality of second finsunder the second dummy gate stack; forming first source/drain featuressandwiching the portion of the first fin and second source/drainfeatures sandwiching the portion of the plurality of second fins;removing the first and second dummy gate stacks; and removing the firstsemiconductor layers from the first channel region of the first fin andthe epitaxial semiconductor layer from the second channel region of theplurality of second fins.

In some embodiments, the first semiconductor layers consist essentiallyof silicon germanium and the second semiconductor layers consistessentially of silicon. In some embodiments, the epitaxial semiconductorlayer consists essentially of silicon. In some implementations, themethod further includes, prior to the forming of the first source/drainfeatures and the second source/drain features, forming inner spacersbetween the second semiconductor layers. In some implementations, thefirst source/drain features are N-type and the second source/drainfeatures are P-type.

The foregoing outlines features of several embodiments so that thoseskilled in the art may better understand the aspects of the presentdisclosure. Those skilled in the art should appreciate that they mayreadily use the present disclosure as a basis for designing or modifyingother processes and structures for carrying out the same purposes and/orachieving the same advantages of the embodiments introduced herein.Those skilled in the art should also realize that such equivalentconstructions do not depart from the spirit and scope of the presentdisclosure, and that they may make various changes, substitutions, andalterations herein without departing from the spirit and scope of thepresent disclosure.

1. A semiconductor device, comprising: a first gate-all-around (GAA)transistor over a first region of a substrate, the first GAA transistorcomprising: a plurality of first channel members stacked along a firstdirection vertical to a top surface of the substrate, a first gatestructure over the plurality of first channel members, and two firstsource/drain (S/D) features sandwiching the plurality of first channelmembers; and a second GAA transistor over a second region of thesubstrate, the second GAA transistor comprising: a plurality of secondchannel members stacked along a second direction parallel to the topsurface of the substrate, a second gate structure over the plurality ofsecond channel members, and two second S/D features sandwiching theplurality of second channel members, wherein the plurality of firstchannel members and the plurality of second channel members comprise asemiconductor material having a first crystal plane and a second crystalplane different from the first crystal plane, wherein the firstdirection is normal to the first crystal plane and the second directionis normal to the second crystal plane.
 2. The semiconductor device ofclaim 1, wherein the first GAA transistor is N-type and the second GAAtransistor is P-type.
 3. The semiconductor device of claim 1, whereinthe first crystal plane is a (100) plane and the second crystal plane isa (110) plane.
 4. The semiconductor device of claim 1, wherein each ofthe plurality of first channel members has a first width parallel to thetop surface of the substrate and a first height vertical to the topsurface of the substrate, wherein the first width is greater than thefirst height, wherein each of the plurality of second channel membershas a second width parallel to the top surface of the substrate and asecond height vertical to the top surface of the substrate, wherein thesecond width is smaller than the second height.
 5. The semiconductordevice of claim 1, wherein the plurality of first channel members isinterleaved by a plurality of first inner spacer features, wherein theplurality of second channel members is separated from the substrate by aplurality of second inner spacer features, wherein a topmost first innerspacer feature of the plurality of first inner spacer features isfarther away from the substrate than a topmost second inner spacerfeature of the plurality of second inner spacer features.
 6. Thesemiconductor device of claim 1, wherein a channel length of theplurality of first channel members and a channel length of the pluralityof second channel members are substantially the same.
 7. A semiconductordevice, comprising: a first gate-all-around (GAA) transistor over afirst region of a substrate, the first GAA transistor comprising: aplurality of first channel members stacked along a first directionvertical to a top surface of the substrate, and a N-type source/drain(S/D) feature; and a second GAA transistor over a second region of thesubstrate, the second GAA transistor comprising: a plurality of secondchannel members stacked along a second direction parallel to the topsurface of the substrate, a P-type S/D feature, wherein the plurality offirst channel members and the plurality of second channel memberscomprise silicon having a first crystal plane and a second crystal planedifferent from the first crystal plane, wherein the first direction isnormal to the first crystal plane and the second direction is normal tothe second crystal plane.
 8. The semiconductor device of claim 7,wherein the first crystal plane is a (100) plane and the second crystalplane is a (110) plane.
 9. The semiconductor device of claim 7, whereinthe first GAA transistor has a first footprint on the substrate and thesecond GAA transistor has a second footprint on the substrate, whereinthe first footprint is substantially identical to the second footprint.10. The semiconductor device of claim 7, wherein a first total channelwidth of the first GAA transistor is substantially identical to a secondtotal channel width of the second GAA transistor.
 11. The semiconductordevice of claim 7, wherein the plurality of first channel memberscomprises a first number (N1) of first channel members and the pluralityof second channel members comprise a second number (N2) of secondchannel members, wherein the first number (N1) is greater than thesecond number (N2).
 12. The semiconductor device of claim 11, whereineach of the plurality of first channel members has a first width (W1)parallel to the top surface of the substrate and a first height (H1)vertical to the top surface of the substrate, wherein the first width(W1) is greater than the first height (H1), wherein each of theplurality of second channel members has a second width (W2) parallel tothe top surface of the substrate and a second height (H2) vertical tothe top surface of the substrate, wherein the second width (W2) issmaller than the second height (H2).
 13. The semiconductor device ofclaim 12, wherein a first total channel width of the first GAAtransistor includes two times of a product of the first number and thefirst width ((N1×W1)×2), wherein a second total channel width of thesecond GAA transistor includes two times of a product of the secondnumber and the second height ((N2×H2)×2), wherein the first totalchannel width is substantially equal to the second total channel width.14. The semiconductor device of claim 7, further comprising: a third GAAtransistor over a third region of the substrate, the third GAAtransistor comprising: a plurality of third channel members stackedalong the second direction parallel to the top surface of the substrate,and a S/D feature, wherein the S/D feature is N-type, wherein the firstGAA transistor has a first channel length, the second GAA transistor hasa second channel length and the third GAA transistor has a third channellength, wherein the first channel length is substantially identical tothe second channel length, wherein the third channel length is greaterthan the first channel length.
 15. The semiconductor device of claim 14,wherein the first GAA transistor is an input/output (I/O) GAAtransistor. 16-20. (canceled)
 21. A semiconductor device, comprising: afirst transistor disposed over a first region of a substrate andcomprising: a plurality of first channel members stacked along a firstdirection vertical to a top surface of the substrate, and a first gatestructure wrapping around each of the plurality of first channelmembers; and a second transistor disposed over a second region of thesubstrate and comprising: a plurality of second channel membersextending between stacked along a second direction perpendicular to thefirst direction, and a second gate structure wrapping around each theplurality of second channel members.
 22. The semiconductor device ofclaim 21, wherein the plurality of the first channel members and thesecond channel members comprise silicon, wherein the plurality of firstchannel members comprise a primary channel surface on a first crystalplane, wherein the plurality of second channel members comprise aprimary channel surface on a second crystal plane, and wherein the firstdirection is normal to the first crystal plane and the second directionis normal to the second crystal plane.
 23. The semiconductor device ofclaim 21, wherein the plurality of first channel members comprises afirst number (N1) of first channel members and the plurality of secondchannel members comprise a second number (N2) of second channel members,wherein the first number (N1) is greater than the second number (N2).24. The semiconductor device of claim 21, wherein the first transistorfurther includes a first source/drain feature and a second source/drainfeature, wherein the second transistor further includes a thirdsource/drain feature and a fourth source/drain feature over the secondregion, wherein the plurality of first channel members extend betweenthe first source/drain feature and the second source/drain feature, andwherein the plurality of second channel members extend between the thirdsource/drain feature and the fourth source/drain feature.
 25. Thesemiconductor device of claim 24, wherein the first source/drain featureand the second source/drain feature comprise silicon and an n-typedopant, wherein the third source/drain feature and the fourthsource/drain feature comprise silicon germanium and a p-type dopant.